Interlocking joint for overlying sheet material

ABSTRACT

To fasten together two or more overlying sheets of metal or other material having plasticity or deformable properties by partially piercing and deforming sections of the sheets, a fixed pierce-and-forming punch is used in cooperation with a doubleacting press having two separately actuatable rams. For displacing sections of the overlying sheets, one of the rams carries a hollow cylindrical pierce-and-forming die the die cavity of which is vertically aligned with, and cooperates with, a fixed pierce-and-forming punch supported in the base. The other of the rams carries a flattening punch which is slidably movable within the central bore of the hollow cylindrical die. The pierce-and-forming die is supported by means which includes fine adjustment means so that the position of the die may be adjusted for different thicknesses of sheets to be fastened, and also for wear on the die and/or punch. The flattening punch is supported by phase adjustment means which permits the angular relationship between the flattening punch and the die to be adjusted for different thicknesses of sheets to be fastened. The latter adjustment is made such that the downwardly-moving flattening punch engages the upper displaced section or sections just after the lower displaced section is uncovered by the upwardly-moving cylindrical die, thereby to spread the lower displaced section while the upper section or sections are still constrained.

States Patent [191 Dec. 9, 1975 [54] INTERLOCKING JOINT FOR OVERLYING SHEET MATERIAL [76] Inventor: Otto P. Hafner, 1321 Paddock Way,

Cherry Hill, NJ. 08034 [22] Filed: Aug. 16, 1974 [21] Appl. No.: 497,883

Related US. Application Data [62] Division of Ser, No. 384,494, Aug. 1, 1973, Pat. No.

[52] US. Cl 52/758 1); 29/521; 52/622 [51] Int. Cl. F16B 5/07 [58] Field of Search 52/758 D; 29/522, 521, 29/622 [56] References Cited UNITED STATES PATENTS 2,619,855 12/1952 Williams 29/522 2,663,072 12/1953 Pfeistershammer 29/522 2,924,312 2/1960 Williams 29/521 UX 3,599,318 8/1971 Behlen 29/521 X Primary Examiner-Wcrner H. Schroeder Assistant ExaminerWayne L. Shedd Attorney, Agent, or FirmPaul & Paul ABSTRACT To fasten together two or more overlying sheets of metal or other material having plasticity or deformable properties by partially piercing and deforming sections of the sheets, a fixed pierce-and-forming punch is used in cooperation with a double-acting press having two separately actuatable rams. For displacing sections of the overlying sheets, one of the rams carries a hollow cylindrical pierce-and-forming die the die cavity of which is vertically aligned with, and cooperates with, a fixed pierce-and-forming punch supported in the base. The other of the rams carries a flattening punch which is slidably movable within the central bore of the hollow cylindrical die. The pierce-and-forming die is supported by means which includes fine adjustment means so that the position of the die may be adjusted for different thicknesses of sheets to be fastened, and also for wear on the die and/or punch. The flattening punch is supported by phase adjustment means which permits the angular relationship between the flattening punch and the die to be adjusted for different thicknesses of sheets to be fastened. The latter adjustment is made such that the downwardly-moving flattening punch engages the upper displaced section or sections just after the lower displaced section is uncovered by the upwardly-moving cylindrical die, thereby to spread the lower displaced section while the upper section or sections are still constrained.

1 Claim, 6 Drawing Figures U5. Patent Dec. 9 1975 Sheet 1 of 2 3,924,378

US. Patent Dec. 9 1975 Sheet 2 of2 3,924,378

INTERLOCKING JOINT FOR OVERLYING SHEET MATERIAL This is a division of application Ser. No. 384,494, filed Aug. 1, 1973, now US. Pat. No. 3,862,485, granted Jan. 28, 1975.

BACKGROUND OF THE INVENTION SUMMARY OF THE INVENTION An object of the present invention is to provide,,for a double-acting press of the type disclosed in my U.S. Pat. No. 3,726,000, granted Apr. 10, 1973, adjustable support means for the cutting-and-forming die and also the flattening punch so that adjustment may be made for different thickness of sheets to be fastened, as well as to adjust for wear of the die and/or punch.

A more specific object is to provide adjustment means so that the upper sheet or sheets of the displaced section (displaced by the die and fixed punch) is not engaged by the downwardly-moving flattening punch until the lowermost sheet of the displaced section is uncovered by the upwardly-moving die so as to allow the lower sheet of the displaced section to be spread while the upper sheet or sheets are still confined by the die.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an elevational view,largely in section, of the head portion of a fastening machine incorporating the present invention.

FIG. 2 is a fragmentary view, largely in section, looking along the lines 22 of FIG. 1.

FIG. 3 is an enlarged fragmentary view, in section; of the lower portion of the structure shewn in FIG.

FIG. 4 is a view looking down along the line 4-'-I"4 of FIG. 3. g I :1":

FIG. 5 is an enlarged illustration showing that the lower sheet of the displaced section is uncovered by the phase' relationship is adjustable by a phase selector drive plate 34. In a typical case, for a particular metal thickness, the center eccentric may, for example, have a delay angle of the order of 37.

As'clearly seen in FIGS. 1' and 2, the angular position of the center eccentric disc 22 is determined and controlled by the phase selector drive plate 34 which is fixed to crank shaft 10, as by set screw 35 and key in keyway. Plate 34 is provided with a series of holes 36 for receiving selectively a pin 37 which extends through a hole in eccentric disc 22 and is spring-loaded by a spring 39 which thrusts against a flange 38 on the pin. It will be seen that by withdrawing pin 39 from the plate 34, moving the disc 22 angularly, and then reinserting the drive pin 39 in a different hole 36, the angular position, and hence the phase relationship, of the center eccentric disc 22 may be adjustable relative to the two outside discs 21 and 23. Spring 39 is retained by retainer 139. a

The three eccentric discs 21, 22 and 23 carry, respectively, cranks 31, 32 and 33, suitably supported on bushings 131, 132, 133. In FIG. 1, the outside eccentric discs 21 and 23 are illustrated in such position that the outside cranks 31 and 33 are at the bottom of their die at the instant the downwardly-moving flattening punch engages the upper sheet, thereby to spread the DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS downward strokes. At this same instant, the center eccentricdisc 22 is in the position shown in FIG. 2, As seen in FIG. 2, the center crank32 has started its downward descent, but will not reach its downward limit for another 37.

The two outside cranks 31 and 33 each carries at its lower. end a stub-shaft, 41 and 43, respective, suitably journalled in bushings 141 and 143. The inward ends of the stub shafts 41 and 43 project into opposing holes in the walls of a hollow rectangular ram or slide which is slidable up and down within, and is guided by, the hollow rectangular lower guide portion 24 of the housing 20. Guide portion 24 is secured to the upper portion of the housing, as by bolts and dowels 25.

Referring now to FIG. 3, bolted as by bolts and dowels 52 to the lower end of the rectangular slide or ram 50, and carried thereby, is a hollow neck portion 53 the upper neck of which adapts to the rectangular opening between rams 50",and the lower portion of which is round having a central bore into which'a cylindrical screwfand die holder 60 is inserted.

The upper end portion of neck portion 53 has a recess5 4 into which is inserted a nut which is nonrotat able in the neck 53. The non-rotatablenut 55 is Referring now to FIG. 1, a crank shaft 10, which is driven rotationally by means not shown, has at its forward end a pair of spaced-apart shear blocks 12 and 13 which are supported by a crank housing 20.

Supported on crank shaft '10, within the housing 20, are three eccentric discs 21, 22 and 23. T he two outthreaded upper end portion 61 of the die holder 60. The lower end 62 of die holder has an enlarged diameter and is externally threaded at 63 with threads which are much larger than the fine threads of the upper end portion 61. An internally-threaded clamping ring 65 is screwed onto the external threads 63 and tightened against the end surface 57 of the neck 53.

Theenlarged-diameter lower end portion of the die holder 60 has a recess which receives the upper end ing die is of reduced diameter forming, at the juncside discs 21 and 23 are keyed to the crank shaft. The

holes of the two outside eccentric discs 21 and 23 are identically positioned and hence these two outside eccentrics move in timed coincidence with each other. The center eccentric 22 is supported free onsha'ft 10 and, by means to be described, is maintained in ou't-ofphase relation with the two outside eccentrics. This tion with the upper end portion, a shoulder 72. A lock cap is fitted over the reduceddiameter portion 71 of die 70 and abuts against the shoulder 72 of the die 70. Cap67 is secured, as by bolts 66, to the end surface of the die holder 60.

The cylindrical 'cutting-and-forming die 70; has cutting edges and recessed portions which function as the forming portions. Thedie .70 may correspond to that disclosed and illustrated in FIG. 9 of my aforesaid U.S. Pat. No. 3,726,000.

Positioned below the cutting-and-forming die 70 in as there shown. Surrounding'the pierce-and-formirrg punch 80 is a stripper or spring member 81 which may preferably be formed of urethane material.

As already indicated, adjusting of flattening punch 92, relative to the fixed pierce-and-forming punch 80, is made by loosening screws 49 (to allow them to move up or down in the slots 48) and then rotating the threaded bolt 45 in the member 44. This is done by inserting a pin in a hole of enlarged portion 245 and rotating the part.

At a section 4-4 of FIG. 3, the flattening punch 92 may have'a shape such as is shown in FIG. 4. To main- .tain proper orientation between the flattening punch 92 "andthe annular terminal end of the cylindrical cut- Positioned within the alignedbores of the die holder I 60 and die 70 is the enlongated shank of a flattening punch 92. As seen in FIGS. 1-3, flattening punch 92 is supported by apunch holder 292 fastened to a center ram'or slide392 which is carried by pin 42 and adjusti able member 44. Adjustable member: 44 is supported adjustably by a bolt 45 which in turn is supported-by a 1 plate 46 secured, as by-screws 47 (FIG. 2) to the underside of center crank-32. Plate 46 has a depending por- 1 tion'146 having therein a pair of slots 48 whichreceive screws 49. In this way, the member=44 is supported against rotation. Bolt 45 has an enlarged portion head 145 which is supported in a recess in plate 46. Bolt 45 also has anintegral enlarged round portion245 with holes for pin which may be engaged, as by a pin wrenchfto't urn bolt 45 to raise or lower member 44, thereby to adjust the position of the head 192 of flattening punch 92 relative to the pierce-and-forming punch 80. To make this adjustment, it is, of course, necessary to loosen the screws 49. i

To adjust the position of the cutting-and-forming die 70 relative to the fixed pierce-and-forming punch 80, the operator manually unscrews clamping ring 65 and then manually'grasps and moves die holder 60 in one rotationaldirection or the other. Since nut is nonrotatable in the recess 54 in neck 53, when the die holder, in manually rotated, it turns on threads 58 andis therefore moved adjustably upwardly or downwardly in neck 53, according to the direction in which' holder 60 is rotated. When holder 60 is so' adjusted upwardly or downwardly, the cutting-and-forming die is moved adjustably in corresponding manner since it iscarried by the holder 60. And, since threads 58 are fine, threads, fine and accurate adjustment may be made of the position of the cutting-and-forming die 70.

After the fine adjustment just described has been die. 70 through shoulder 68 of die holder 60 holder 60, the large heavy threads 63, the clamping ring 65, th e' abutting end surface 57 of neck portion 53, the rectangular slide ram 50, stub shafts 41 and 43 and their associated bushings 141 and 143, thecranks 31 and 33 and their associated bushings 13l'and 13,3. It is to be noted that this upward thrust or load during the cutting and forming operation is not placed on the fine threads 58 which are employed forming die 70.

foradjusting of the cutting and ting-and-forming die 70, the outer surface of the shank of the flattening punch 92 and the inner wall of the hollow cylindrical cutting-and-forming die 70 may each be provided with flats (flat surfaces). These flats are clearly seen in FIG. 4, which is a view taken along the line 44 of FIG. 3. The flattening punch 92 is maintained in its proper oriented position by punch holder 292 which is secured to the center ram 392.

The fixed pierce-and-forming punch in the base of the machine is supported in a punch holder which has a flat 181. The flat on the punch 80 is oriented to correspond with the flat 181 on the punch holder 180.

FIG. 5 illustrates two overlying sheets 28 and 29 at a time instant in the operating cycle of the fastening machine just after the sections or bridge portions 128 and 129 have been displaced by the downwardly-moving cylindrical cutting-and-forming die 70 in cooperation with the fixed pierce-and-forming punch 80. In FIG. 5, the cylindrical cutting-and-forming die 70 is now rising and flattening punch 92 is moving downwardly. The end face l92 of the downwardly-moving flattening punch 92 has just engaged the upper surface of the upper displaced section or bridge portion 128. At this instant, the upwardly-moving cylindrical die 70 has just cleared the lower displaced section or bridge portion 129. The upper displaced section or bridge 128 is still encased This' represents a desirable timing relationship. It allows the flattening punch 92 to transmit its energy through the still encased upper displaced section or bridge portion 128 to the lower displaced or bridge portion 129 to spread the lower section or bridge, portion 129 over the upper sheet 28.

One means for achieving the desirable timing relationship just described between the cylindrical castingand-forming die 70 and the flattening punch 92 is illustrated in FIGS. 1 and 2, and has already been briefly described hereinbefore. It will be seen that the phase relationship between the flattening punch 92 and the cylindrical die 70 is adjustable by means of the phase selector drive plate 34. To adjust the phase relationship, the drive "pin 37 is pulled out of the hole 36 in which it had been positioned, the freely-mounted disc 22 is rotated adjustably on the shaft 10, and the drive pin 37 is reinserted ina different hole 36 of the series of holes providedinthe phase selector drive plate 34. The phase adjustment allows the desirable timing relationship described above, and illustrated in FIG. 5, to be maintainedfor different thicknesses of sheets.

As has already been indicated, the relationship between the pierce-and-forming punch 80 in the base of the machine and "the flattening punch 92 may be adjusted for differen't thicknesses of sheets, and/or for wear either by adjusting the flattening punch 92 as described iri' the'p'r'esent application or by adjusting the base punch 80 as describedin my earlier-filed application. lfn eithjer case, adjustment of the phase relationship between thfe' flattening punch 92 and the cylindrical die 70, as by means such as have been described herein, is desirable in order to achieve the advantageous timing relationship illustrated in FIG. and described above.

What is claimed is:

1. An interlocking joint fastening together overlying sheets of metal or other material having permanently deformable properties, said sheets including at least a first sheet and an overlying second sheet, said sheets having interior and opposed exterior surfaces, said overlying sheets having been pierced discontinuously along a boundary line defining a minor area, the material of said first and second sheets within said minor area having been displaced out of the respective planes of the major-area material of said first and second sheets forming first and second overlying bridge portions, material of said first bridge portion being spread laterally over the exterior surface of the major-area material of said second sheet beyond the piercings therein, the improvement characterized by the material of said second bridge portion being confined within the limits defined by said piercings during the application of compressive force to the exterior surface of said second bridge portion, whereby said first bridge portion is spread laterally beyond the limits of said second bridge portion.

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(llill'llFlC/X'lli Ul" (JUIHHLCIIUN Patent No. 3,924,378 Dated December 9, 1975 Invento[(5) p- Hafnef I It is certified that error appears in the nhove-identified patent and that said Letters Patent; are hereby corrected as shown below:

The drawing shown in the lower portion of the facing page should be deleted as-not related to U.S. Patent No'.

Signed and Sealed this sixth Day Of April 1976 [SEAL] Attest:

RUTH C. MASON C. MARSHALL DANN a Arresting Officer Commissioner oj'larents and Trademarks 

1. An interlocking joint fastening together overlying sheets of metal or other material having permanently deformable properties, said sheets including at least a first sheet and an overlying second sheet, said sheets having interior and opposed exterior surfaces, said overlying sheets having been pierced discontinuously along a boundary line defining a minor area, the material of said first and second sheets within said minor area having been displaced out of the respective planes of the majorarea material of said first and second sheets forming first and second overlying bridge portions, material of said first bridge portion being spread laterally over the exterior surface of the major-area material of said second sheet beyond the piercings therein, the improvement characterized by the material of said second bridge portion being confined within the limits defined by said piercings during the application of compressive force to the exterior surface of said second bridge portion, whereby said first bridge portion is spread laterally beyond the limits of said second bridge portion. 